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408-10034
3
1
Terminal
1
4
6
4
Wire Range Stamped
Under Tongue
2
3
1
Parallel
Splice
Wire Range Stamped
Under Tongue
4
2
4
1
3
3
5
Slight Hole or
Stranded Type
1
4
3
1
3
4
Butt Splice
5
Wire Range
Stamped Here 2
Strap
Type
Wire Range
Stamped Here
2
1
2
3
4
5
Crimps centered. Crimps may be off center BUT
NOT OFF END OF WIRE BARREL.
Wire size matches wire range or size stamped on
terminal or splice and tool.
Wire insulation does not enter wire barrel.
Wire is visible through inspection hole of butt
splices. Wire is flush with or extends slightly
beyond end of wire barrel.
On parallel splices, bare wire ends must be flush
with or extended slightly beyond end of wire barrel.
1
2
3
4
5
6
Crimped off end of splice or terminal wire barrel.
Wire size does not match wire size or range
stamped on terminal or splice or tool.
Wire insulation entered wire barrel of terminal or
splice. CHECK FOR INCORRECT STRIP LENGTH.
Wire not inserted far enough in terminal or splice.
End of wire must be visible through inspection
hole of butt splices, and be flush with or extend
slightly beyond end of wire barrel.
Excessive “flash” on terminal or splice indicates
damaged jaws or wrong wire, splice, or tooling
combination was used.
Nicked or missing strands.
Figure 4
6.4. Lubrication
Lubricate all pins, pivot points, and bearing surfaces
with a high quality grease. Tyco Electronics
recommends the use of Molykote grease, which is a
commercially available lubricant. Lubricate according
to the following schedule:
Head used in daily production - lubricate daily
Head used daily (occasional) - lubricate weekly
Head used weekly - lubricate monthly
Rev B
Wipe excess grease from crimping head, particularly
from jaw closure areas. Grease transferred from jaw
closure area onto certain terminations may affect the
electrical characteristics of an application.
6.5. Gaging the Crimping Chamber
This inspection requires the use of plug gages
conforming to the dimensions shown in Figure 5. Tyco
Electronics does not manufacture or market these
gages.
4 of 5
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